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          | Polycarbonate 
              / Lexan headlight lenses | Wolfsburg Tech(478) 745-6989
 please call for appointment
 |  Lexan 
        is a very tough material, but degrades under direct sunlight. 
        Lexan is much more durable than glass for headlight lenses, but it must 
        be maintained to stay clear. If your headlight lenses are not clear, the 
        limited light from your headlight bulb will be scattered, like a frosted 
        household light bulb. The 55 watts of light must be precisely aimed and 
        distributed in order to have headlights that are useful for night driving. 
	  |  Headlights 
              before service
 |  First 
              stage sanding
 Click 
              on any image for a closer look
 |  Second 
              stage sanding
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        Save money - refinish headlights instead of replacing. 
        This is not the same process you buy in a kit at the auto parts store. 
        This is not a wipe-on coating that will turn cloudy or yellow in a month. 
        This is the real deal. We start by masking the paint around the headlight 
        lens to keep the sandpaper from damaging the finish. Then we wet sand 
        the degraded yellow top layer and texture off of the surface of the lens. 
        We continue with progressively finer grit until we finish with 2000 grit. 
        Then we dry the light and clean the surface. Then we spray a special clear 
        coat on that must be cured with a UV light. Once the initial cure is done, 
        we remove the masking material and place the headlights in direct sunlight 
        to perform a longer cure with heat. This job is labor intensive and will 
        cost $85.00 for the pair. That's a bargain compared to $200-$500 per headlight 
        on some cars! 
 The process shown will only renew the outer surface of the headlight lens. 
        If you have cloudiness or dust/debris inside the light, we can only clean 
        that out by removing the light from the car, disassembling the light, 
        and manually cleaning the interior parts. Removal and disassembly of headlights 
        requires lots more time and is not included in this process.
 
         
          |  Final 
              sanding
 |  Clearcoat 
              applied
 |  Job 
              completed!
 |  Click 
        on any image for a closer look
  Completed 
        headlight lens, ready for night driving. It's important to keep your headlights 
        adjusted properly. If not, your headlights could become useless or worse, 
        they could blind oncoming traffic.
  
        
         This page 
        last updated 07/21/15 by Rick Sherrod.  
        
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